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mushroom Force Sensitive


Joined: 28 Dec 2008 Posts: 12
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Posted: Thu Jul 30, 2009 3:57 am Post subject: AAZ into '72 bay parts list ? |
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Is there a definitive parts list for fitting the AAZ into a bay ?
I've stripped a MK3 golf down and kept the loom, fusebox, dash, ignition switch, radiator and exhaust system just in case I need anything.
I'm guessing I need a T25 bellhousing to fit to the 1600 bay gearbox ?
I just want to get everything together first so it's off the road for the least amount of time
cheers |
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richbaker78 Teacher of Padawans


Joined: 31 Jan 2006 Posts: 1298
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Posted: Thu Jul 30, 2009 8:36 am Post subject: |
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| theres a good 'how to' over on the brick yard site in their tech section - although it relates to T25s its essentially the same parts. |
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mushroom Force Sensitive


Joined: 28 Dec 2008 Posts: 12
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richbaker78 Teacher of Padawans


Joined: 31 Jan 2006 Posts: 1298
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Posted: Thu Jul 30, 2009 11:56 am Post subject: |
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thats the one....in the tech section you will find various posts relating to this conversion tho so also worth a search (probably some from me too from when i converted a t25 a while back!)
From memory the essential bits youll need will be the t25 wedge sump, matching oil pump - the rest you can make/ use or modify the AAZ donor parts.
If you do decide to stick with T25 stuff then JX engine mounts, & a longer oil return for the turbo if you use the t25 JX exhasut and turbo manifold will be required.
you can use a t25 Diesel bellhousing or Kennedy do an adaptor plate. |
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mushroom Force Sensitive


Joined: 28 Dec 2008 Posts: 12
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Posted: Thu Jul 30, 2009 1:36 pm Post subject: |
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| the cheapest way possible using VW bits ideally |
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mushroom Force Sensitive


Joined: 28 Dec 2008 Posts: 12
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Posted: Sat Jan 30, 2010 6:43 pm Post subject: |
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I've nearly got everything together, the lawn mower came out today
a couple more questions though
1. Which clutch do I use ? AAZ or bay ?
2. T25 bellhousing. Can I used the golf starter in it ?
3. How do I mount the bellhousing after I've taken the support bracket out ? I see 13 window deluxe's one in the pic with it out but no mention or pic of how he mounted it after then
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GratefulGerman Force Sensitive


Joined: 08 Jan 2010 Posts: 16
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Posted: Sun Jan 31, 2010 10:07 am Post subject: |
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Hello,
1. I used the JX clutch and Flywheel.
2. You can use the T25 starter when you lift the tank and make a cutout for the magnetic switch / solenoid. The better way is to go for the golf mk3 TDI starter (2KW). YouŽll have to fab an adaptorplate to use it.
3. There is no need for a mounting. Compare it to a T25 Diesel.
Regards from Germany |
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mushroom Force Sensitive


Joined: 28 Dec 2008 Posts: 12
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Posted: Sun Jan 31, 2010 1:27 pm Post subject: |
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1. I haven't got a JX engine
2. I haven't got a T25 either, maybe I'll adapt the TD golf one
3. I'll try and find a pic of a T25 diesel gearbox somewhere  |
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13 window deluxe Jedi Guardian


Joined: 22 Dec 2006 Posts: 861 Location: chesterfield derbyshire
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Posted: Mon Feb 01, 2010 10:10 pm Post subject: |
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| mushroom wrote: | I've nearly got everything together, the lawn mower came out today
a couple more questions though
1. Which clutch do I use ? AAZ or bay ?
2. T25 bellhousing. Can I used the golf starter in it ?
3. How do I mount the bellhousing after I've taken the support bracket out ? I see 13 window deluxe's one in the pic with it out but no mention or pic of how he mounted it after then
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1. Neither! you need to use the t25 diesel clutch setup
2. The golf starter can be used on the t25 bellhousing but you need to make a starter adaptor plate see my tdi bay thread
3.the engine mounting bar holds the engine up and the gearbox front mount holds the gearbox up, you dont have a centre mount anymore just like in a diesel t25 hence why the diesel t25 bellhousing doesnt have centre mounting lugs _________________ 1964 rat 13 window deluxe 1Z tdi,
1975 rhd twin slider tintop (TBA)
1991 golf 2 gti with tweaked AHU tdi,
previous tdi swaps: gone but not forgotten
1979 rhd twin slider tintop bay ahu 1.9tdi
1990 T25 1Z 1.9tdi
1993 suzuki samurai with 1Z 1.9tdi |
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13 window deluxe Jedi Guardian


Joined: 22 Dec 2006 Posts: 861 Location: chesterfield derbyshire
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Posted: Mon Feb 01, 2010 10:12 pm Post subject: |
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| GratefulGerman wrote: | Hello,
1. I used the JX clutch and Flywheel.
2. You can use the T25 starter when you lift the tank and make a cutout for the magnetic switch / solenoid. The better way is to go for the golf mk3 TDI starter (2KW). YouŽll have to fab an adaptorplate to use it.
3. There is no need for a mounting. Compare it to a T25 Diesel.
Regards from Germany |
sorry grateful german i missed this _________________ 1964 rat 13 window deluxe 1Z tdi,
1975 rhd twin slider tintop (TBA)
1991 golf 2 gti with tweaked AHU tdi,
previous tdi swaps: gone but not forgotten
1979 rhd twin slider tintop bay ahu 1.9tdi
1990 T25 1Z 1.9tdi
1993 suzuki samurai with 1Z 1.9tdi |
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